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Environ Eng Res > Volume 30(6); 2025 > Article
Cui, Zhu, Han, and Li: Forward osmosis: Principles, applications, challenges and recent developments on the membrane modified by graphene oxide and carbon nanotubes

Abstract

Forward osmosis (FO) which is an emerging membrane separation technology, offers high water recovery rate, low irreversible membrane fouling and less energy consumption, making it highly promising in the field of water treatment. This paper elucidates the basic principles of FO technology, and summarizes its current main application areas, membrane modifications and the challenges it faces. The modification of FO membranes by graphene oxide (GO), carbon nanotubes (CNTs) and other materials, as well as the modification mechanism and performance optimization are also emphasized. The addition of GO primarily optimizes the polymerization process of polyamide, while CNTs can be used to treat FO membranes in various ways, with various treatment methods achieving different effects. Additionally, other materials can be incorporated into the active layer, middle layer, and support layer of FO membranes for modification. The treated FO membranes have improved in terms of water permeability, selectivity, and anti-fouling properties. Finally, the influence mechanisms and limitations of different modified materials on the properties of FO membranes are discussed. Further, we have also provided an insight and the effort direction in developing hybrid FO membranes and its modification materials for enhanced FO performances.

Graphical Abstract

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1. Introduction

With the rapid increasing of global population and energy consumption, water shortages have become key issues in recent decades. Membrane process was the most commonly used in drinking water supply as the purification and separation technology [1], in which nanofiltration (NF) and reverse osmosis (RO) had significant advantages on the high recovery rate and the salt rejection rate, making it competitive with other water treatment technologies [2]. However, the traditionally pressure-driven membrane processes included microfiltration (MF), ultrafiltration (UF), nanofiltration (NF) and reverse osmosis (RO), which generally had serious membrane fouling and high operating energy consumption. The difference was that forward osmosis (FO) had less energy consumption, simple operation and low membrane fouling, and became a promising membrane separation technology for the water treatment. Due to the high water recovery rate and low reverse solute flux, FO attracted wide attention in the fields of wastewater treatment, seawater desalination, food and drug concentration and processing [3]. Although numerous remarkable progresses of FO technology were reported, it still had not been widely used in industry due to the lack of high-performance FO membrane, the regeneration of draw solution and Internal concentration polarization etc.
As an emergent membrane separation technology, FO used the water chemical potential difference on both sides of the semi-permeable membrane as the driving force. Water molecules spontaneously penetrated from the high water chemical potential of the feed solution (FS) into the low water chemical potential of the draw solution (DS), which made the effluent water safer and the separation efficiency higher [45]. In addition, FO also had a very good application in the removal of heavy metals, toxic substances and other aspects [6]. Compared with other membrane processes, the fouling mechanism of FO membrane was more complex due to its asymmetric structure and reverse solute diffusion [7]. FO membrane was generally composed of porous support layer (SL) and active layer (AL). The support layer should have low structural parameter (S) to reduce the phenomenon of internal concentration polarization (ICP). ICP was considered to be the main cause for the decline of effective osmotic pressure difference and water flux.
Thin-film composite forward osmosis membrane (TFC-FO) was the most widely used in FO process. And ICP occurred frequently in the support layer [8]. Therefore, many researchers had focused on modifying the support layer structure to alleviate ICP and promote the development of FO. The modified membrane was highly hydrophilic and had a high pore density, which reduced the ICP and S in order to enhance the membrane selectivity. Graphene oxide nanoparticles modified by chitosan (GO-CS) were mixed with polyethersulfone (PES) to prepare a porous support layer. And the results showed that the introduction of GO-CS nanoparticles significantly improved the hydrophilicity of the support layer, which was beneficial to enhance the performance of the FO membrane [9]. AL and SL of FO membrane were bonded together by physical adsorption, and the membrane structure were destroyed by water absorption and expansion in SL and AL with the extension of FO membrane running time. Sometimes, only modification in SL had difficulty in meeting the application requirements, but the modification of interlayer of FO membrane would make the membrane stronger and more hydrophilic than these membranes without the intermediate layer. Single-wall carbon nanotubes (SWCNTs) modified by the dopamine-polyethylenimine (DA-PEI) as interlayer were adopted to regulate the PA active layer formed during interface polymerization (IP), so the TFC membrane with the (SWCNTs) interlayer showed better hydrophilicity and reduced reverse solute diffusion [10]. The hydrophilic sulfonated covalent organic framework (COFs) was prepared and used as an intermediate layer to obtain the high performance TFC-FO membrane, which could make it more hydrophilic and reduce the reverse solute flux [11].
In this paper, the basic principle of FO technology and the difference with pressure-driven membrane separation technology were summarized while its potential application in seawater desalination, wastewater treatment, food and pharmaceutical industry were also illuminated. Then, in order to expand the wide application of FO, the preparation, mechanism and performance evaluation of TFC membrane mainly modified by the GO and CNTs were reviewed and analyzed, and the direction of improving the membrane performance was proposed. Finally, the challenges and influence mechanisms in improving the performance of FO membrane were concluded. The purpose of this review was to provide a new inspiration of hybrid FO membrane modified by carbon materials for water treatment.

2. Basic Principles of FO

FO was a process which needed no external pressure (ΔP) and depended on the osmotic pressure difference (Δπ) as the driving force to make the water molecules penetrate from the low osmotic pressure of FS into the high osmotic pressure of DS. It also could be illustrated that the FS was concentrated and the high concentration DS was diluted, which had the characteristics of low energy consumption and high water recovery rate. Compared with the reverse osmosis (RO) and pressure retarded osmosis (PRO) process, the main differences were the driving force and flow direction. A schematic diagram of principles for FO, PRO, and RO was shown in Fig. 1. As can be seen from Fig. 1, the driving force in FO was only osmotic pressure difference (Δπ), and the hydrostatic pressure difference was zero (ΔP=0). At this time, water molecule would enter from the low osmotic pressure of diluted solution (FS) into the high osmotic pressure of concentrated solution (DS). If an external pressure (ΔP) that was less than the osmotic pressure difference (ΔP < Δπ) was applied to the concentrated solution (DS), water molecule would still penetrate from the dilute solution (FS) into the concentrated solution (DS). So, the operated mode was called PRO. If an external pressure (ΔP) that was greater than the osmotic pressure difference (ΔP > Δπ) was applied to the concentrated solution (DS), and the driving force changed into the ΔP, water molecule would enter from the concentrated solution (DS) into the dilute solution (FS). Thus, the process was RO. It could be obviously concluded that FO needed less energy consumption and reduced the operating costs. Therefore, FO technology had potential advantages in desalination, wastewater treatment, and concentration of food and pharmaceutical etc.
When two solutions with a concentration gradient were mixed, the overall disorder increased, and part of the Gibbs free energy could be released. This energy was known as salinity gradient energy, which could be converted into electrical energy through the PRO process. PRO process was a technology that utilized the salinity gradient to generate energy, which was primarily used for power generation. The Norwegian electric company called Statkraft was the pioneer of large scale PRO applications by constructing and operating the first prototype PRO facility (seen in Fig. 2) in the world [12]. The key of this process lied in applying a certain pressure that was less than the osmotic pressure difference to the high-salinity DS side. The pressurized DS was divided into two parts. And one part returned to the pressure exchanger for pre-pressurization before entering the PRO system, ensuring that the DS could circulate within the PRO power generation system. The other part flowed directly to the turbine, causing it to spin and generate electrical energy, while the pressure on the DS side decreased accordingly.

3. FO Applications

In order to overcome the disadvantages of RO, FO was suggested for seawater desalination [13]. FO desalination contained two methods of indirect desalination and direct desalination. Direct desalination used the seawater as the feed solution (FS) and the high osmotic pressure solution as the draw solution (DS) to extract the water directly from the seawater. Then, the water was separated and recovered from the DS. Flat cellulose triacetate (CTA) FO membrane was used to extract water from the brackish water when the divalent ion solution (Na2SO4 or MgSO4) was adopted as DS, and water was recycled by NF from diluted DS [13]. Indirect desalination was to use wastewater as FS and seawater as DS. The diluted seawater greatly reduced the harm to the marine life and could be directly discharged into the sea, which could achieve the purpose of abating the operation cost [14]. FO combined with low pressure retarded osmosis (LPRO) was used for indirect desalination, and the energy consumption of the system was only 50% of the seawater reverse osmosis (SWRO), which reduced the operation cost greatly [15]. The recycling of DS was vitally important aspect for FO, which could reflect the superiority in desalination and greatly reduce energy consumption. A key factor in maintaining high water flux was to minimize reverse solute flux, which could open new paths for FO desalination in the future.
FO technology could also treat wastewater generated by the biomass industry [16], the food processing industry [17] and the pharmaceutical industry [18]. In the biomass industry, it could treat wastewater with high organic content [19]. And it was also used to separate pharmaceutical ingredients and recover organic solvents from them in the pharmaceutical industry [20]. A cationic membrane of grafted IL-NH2 was prepared and used to recover water from safflower, and it could be concluded that 90% of the original water flux could maintain for a longer 10 hours [21]. Meanwhile, the water flux decreased slowly after membrane cleaning of 15 minutes. A Fe3+ modified membrane with high drug retention rate and the high water flux could recover pharmaceutical such as sulfamethoxazole (SMX) and trimethoprim (TMP) from the diluted DS. And the results showed that the water flux decreased by only 12% after 10 hours operation by using TMP as FS and MgCl2 as DS, and the water flux was restored to 98% of the original value when it was operated repeatedly for 10 hours after membrane cleaning of 30 minutes [22]. Thin-film composite forward osmosis membrane (TFC-FO) had been used to remove ammonia and cyanide from wastewater such as the pharmaceutical industry and beverages with a removal rate of 98% [23]. Among them, phosphorus removal rate reached 97–100%, total nitrogen removal rate reached 56–85%, and COD removal rate was close to 99%. FO membrane had a good application prospect for wastewater treatment and pharmaceutical recovery, and it was fabricated in the future that researchers should more involved in that field [16].
FO could also be used for food and pharmaceutical concentration industry [24]. Compared with traditional concentration techniques, FO had some advantages in maintaining liquid flavor, color and high rejection rate of salt, and its membrane fouling was less than that of pressure-driven membrane. Thus, it had also been utilized to concentrate various fruit juices including carrot juice [25], orange juice [26], grape juice [27], etc. However, due to the reverse solute diffusion, the ions would penetrate from DS into the juice (FS) by using FO to concentrate, which might affect the taste of the juice [23]. A novel porous support layer membrane (TFC-PMM) was prepared for orange juice, and the results showed that the water flux remained at 80% of the original water flux after 30 hours [28]. Protein solution was concentrated as twice by using NaCl solution as DS in FO to produce final protein solution [29]. Liquid concentration was different from seawater desalination and wastewater treatment without separating water from the diluted DS, so FO would have great possibility in liquid concentration. Therefore, it was particularly important to choose DS for liquid concentration. DS should have enough high osmotic pressure, less membrane fouling, non-toxic, and easy regeneration, etc.
Whether FO was applied in seawater desalination, wastewater treatment, food and pharmaceutical concentration, high performance FO membrane was needed to conduct. How to fabricate high performance FO membrane was one of the hotspots for FO technology, which needed continuous research to meet the green and sustainable development strategy.

4. Challenges for the FO

FO technology was one of the hot topics in the field of membrane separation, and had attracted more and more attentions. However, issues faced in the successful and commercial realization of FO desalination included Internal concentration polarization (ICP), membrane fouling, and lack of appropriate commercially available membranes that was also the main constriction restricting the progress of FO desalination processes [30]. These challenges were mainly composed of three aspects including ICP, reverse solute diffusion and membrane fouling etc.

4.1. Internal Concentration Polarization (ICP)

The main factor limiting FO development was the (ICP) that occurred in the SL, because it led to a decrease in water flux and increased operating costs. Similar to ECP, diluted ICP occurred in AL-FS mode and concentrated ICP occurred in AL-DS mode. Diluted ICP referred to the fact that the penetration of water molecules from FS into DS would make the concentration of DS decrease in SL, so that the DS concentration on membrane surface was less than that of the bulk solution, which resulted in the reduction of the effective osmotic pressure difference. Concentrated ICP meant that the FS was enriched in the porous SL, so that the concentration of the FS on the membrane surface was greater than that of the bulk solution, which led to the decrease of the effective osmotic pressure difference. Illustration of dilutive ICP (DICP) and concentrative ICP (CICP) in FO was exhibited in Fig. 3. Diluted ICP reduced the effective osmotic pressure difference greatly compared to concentrated ICP, which proved that diluted ICP was the main reason for the decrease of water flux. In order to reduce ICP and increase the water flux as much as possible, it was necessary to minimize the DS diffusion through the SL, among which the SL was the key factor. The ideal porous SL should maintain low reverse solute flux (Js), high water flux (Jw), high porosity and good chemical stability etc. [31]
Classical solution-diffusion theory was adopted to evaluate the effect of ICP on the FO performance [3233]. As can be seen in Fig. 3, compared to the CICP, DICP led to a much greater decrease in the effective osmotic pressure difference across the membrane. Therefore, the water flux under the effect of DICP could be shown in Eq. (1) [32].
(1)
Jw=1KlnAπD+BAπF+B+Jw
where A and B represented water permeability coefficient and solute permeability coefficient for the membrane, respectively. And K was the resistivity coefficient reflecting the extent of ICP. The water flux for the CICP could be expressed as Eq. (2) [32] by using a similar approach.
(2)
Jw=1KlnAπD+B-JwAπF+B
For FO and PRO, a smaller K value indicated a smaller ICP, which resulted in high water flux. The K value was represented by the following Eq (3) [32].
(3)
K=tτɛD=SD
Here, t, τ, ɛ and S represented the membrane thickness, tortuosity, porosity, and structural parameters, respectively. And D was the solute diffusion coefficient. Based on the above model, it could not only predict the water flux at the two membrane modes, but also evaluate the FO performance. Hydrophilic alumina nanoparticles were used to modify the polysulfone support layer, and the prepared membrane had high porosity and made S decrease from 1422 μm to 1028 μm, which increased the water flux and reduced ICP [34]. In order to reduce ICP, hydrophilic modification of the SL was usually carried out.

4.2. Reverse Solute Diffusion (RSD)

Reverse solute diffusion indicated that the solute infiltrated through the membrane from DS to FS in FO because of the solute concentration gradient, which would lead to the reduction of the osmotic pressure of the DS and cause membrane fouling. Besides, regular replenishment and regeneration of the DS would also increase the operating cost. At the same time, the penetration of solutes into the FS might change the chemical properties of the FS. FO membranes with the polyamide (PA) active layer and porous support layer were usually prepared to enhance the membrane selectivity (i.e., lower B/A ratio, higher Jw and lower Js), thereby alleviating RSD [35]. Reverse solute diffusion in FO was inevitable and was affected by factors such as physicochemical properties of DS, membrane structure parameter, flow velocity and concentration polarization [36]. Therefore, in order to reduce RSD, it was necessary to select appropriate DS and add hydrophilic materials (GO, CNTs, and nanofibers etc.) into the support layer, intermediate layer, and active layer of the FO membrane for improving the membrane performance.

4.3. Membrane Fouling

Membrane fouling was also one of the major challenges faced by the FO technology. The properties of membrane materials directly affected membrane fouling, so improving the structure and properties of membrane materials played an important role in alleviating membrane fouling, and the surface morphology of FO membrane was the main factor of affecting membrane fouling. Polyethylene glycol (PEG) block copolymer was grafted into the surface of the TFC-FO membrane, and the hydrophilic properties and anti-fouling ability of the modified membrane were enhanced [36]. In different application examples, the properties of pollutants that FO treated were different, and the types of membrane fouling were diverse. The better antifouling behavior could be attributed to the enhanced hydrophilicity and surface negative charge of membrane caused by the GO incorporation with the presence of functional groups on GO nanosheets, e.g., carboxyl, hydroxyl and epoxide groups [37]. Thus, the membrane materials could be modified in a targeted way to alleviate membrane fouling. The composition of the FS and DS could also affect the membrane fouling process. Strong interactions from the pollutants or between the membrane surface and pollutants in the FS could lead to the water flux loss and exacerbate membrane fouling [38]. In addition, higher velocity could also reduce the deposition capacity of pollutants on the membrane surface, thus contributing to the decrease of membrane fouling [39].

5. Modification of the FO Membrane

Membrane was one of the factors which affected FO technology, but FO membrane based on polyamide (PA) had been difficult to meet the requirements of wastewater treatment. Therefore, it was necessary to modify the FO membrane for enhancing its properties of antifouling and hydrophilicity, etc. Water contact angle for ideal FO membrane should be between 40° and 60° with strong porosity, small pores and high pore density. These features could reduce ICP and S value. Reducing S and ICP greatly improved the water flux and separation properties of TFC-FO membrane, thus improving the membrane selectivity, water permeability and anti-fouling properties.

5.1. Graphene Oxide (GO) Modified FO Membrane

In recent years, GO had been widely studied in membrane manufacturing and modification, and it could be obtained through oxidizing graphene by using strong acid. Its carbon skeleton was composed of sp2-bonded carbon atoms with single atom thickness and rich in oxygen groups such as hydroxyl, carboxyl and epoxy [40]. Therefore, GO could increase the hydrophilicity of membrane surface, had uniform dispersion in organic solvents and pure water and reacted with other chemicals easily, which was more favorable for membrane application [41]. GO nanosheets had been extensively studied in the field of FO membrane modification because of their high hydrophilicity, special 2D structure, and sufficient mechanical strength. An ultrathin porous support layer with high water flux and salt rejection rate could be prepared by vacuum filtration of the GO suspension [42]. Recent results suggested that GO nanosheets could be used to construct ultrathin interlayer on a porous support layer to improve the performance of TFC-FO membrane [43]. GO interlayer could provide a “smooth” reaction surface for the polyamide polymerization process, thereby enhancing the hydrophilicity of the FO membrane.
Wu et al. [37] firstly elaborated the preparation and performance of three types of GO-based FO membraned, and evaluated the advancements of GO-based FO membranes in improving water permeability, salt rejection and anti-fouling ability that were highly dependent on the modification methods. However, it was still difficult to fabricate an ultrathin GO lamellar FO membrane with enough mechanical strength and full utilization of specific advantages of GO nanosheets. And the results indicated that the dispersion property of GO nanosheets in a specific casting solution could be an important factor for the FO membrane’s performance based on the GO blending matrix, and the loading amount of nanosheets in composite membrane matrix should be carefully optimized. GO nanosheets were used to modify the hydrophilic polyacrylonitrile (PAN) electrospinning nanofiber support layer, and the polyamide (PA) active layer was prepared by interfacial polymerization of TMC and MPD, besides the structural morphology characteristics of the support layer and FO membrane with GO different loading were studied [44]. The final results showed that the highly hydrophilic GO nanosheets improved the hydrophilicity of the polyacrylonitrile electrospinning nanofiber support layer (PAN-ENs), which could reduce the structural parameter significantly and the ICP. Meanwhile, the load of GO nanosheets could adjust the amount of PA, and the number of PA formed in the support layer would decrease with the increasing load of GO. So, the water permeability of PA active layer became small, and the prepared membrane had higher water flux and lower reverse solute flux in FO and PRO mode. These membranes with adding GO to the support layer could be used to remove heavy metals from industrial wastewater, and the highest remove rates of Pb, Cd and Cr were reached at 99.9%, 99.7% and 98.3% respectively [45]. TFC-FO membrane that was resistant to biological fouling and had high water flux was fabricated by modifying the support layer, the polyamide active layer or both. It could be concluded that the membrane modified in the support layer could greatly increase the water flux due to the improved porosity and porous structure, and membrane modified by the active layer or both at the same time had good hydrophilicity, smooth surface, high salt rejection rate and anti-fouling ability [46].
In various intermediate layers, hydrophilic polydopamine (PDA) was a kind of bio-glue and could adhere onto a variety of materials [47], of which −NH2 group could react with the −COCl functional group in TMC during the PA preparation process, making a strong chemical bond force between PA and PDA [48]. It was proved that the support layer of polysulfone modified by PDA-GO interlayer had a good water flux. Adding hydrophilic materials that could be mixed in organic and aqueous phase was another effective method for modifying PA during the IP process except introducing an interlayer [49]. Wu et al. [50] introduced GO into the active layer of thin-layer nanocomposite FO membrane and found that the water flux of modified FO membrane increased by 41% compared with the original membrane, and the pollutants on the surface of the active layer were easier to clean, and the addition of GO significantly improved the anti-fouling performance of the membrane. GO was crosslinked between m-xylylenediamine (MXDA) and TMC to form the active layer, and although the modified FO membrane’s water flux was enhanced, the membrane selectivity decreased by using Na2SO4 as the DS [51], which restricted the selection of DS to some extent. The lateral size of GO sheets was an important factor affecting membrane performance, and adding GO into the active layer made the water flux increase while the reverse solute flux also enhanced [52]. Akther et al. [53] incorporated the AQN that was formed by the hybridization of GO and aquaporin Z (AQPZ) into the PA layer (seen in Fig. 4) and concluded that the water flux greatly increased when the reverse solute flux was reduced because of the influence of AQN. Adding GO into the active layer could reduce the membrane surface pollution and improve the water permeability of the membrane. Meanwhile, modifying the FO membrane by combining GO with other materials could synergistically enhance the membrane’s selectivity.
In order to avoid the negative effects of hydrophilic nanofibers that could expand after contacting with the water, polyvinylidene fluoride (PVDF) with PDA coating was selected as the support layer, which was highly hydrophilic and not easy to absorb water. PDA-GO intermediate layer was prepared on a superhydrophilic nanofiber support layer of TFC-FO membrane [54]. PDA-GO could also provide transport nanochannels for water, reduce the transport resistance of the PDA layer, and further improve the performance of the TFC-FO membrane [55]. In the IP process, the PDA-GO nanosheets that were added to the aqueous solution were combined with PDA-GO interlayer together to modify the membrane, so as to analyze the effect of PDA-GO on the modified TFC-FO membrane. It was finally demonstrated that the addition of PDA-GO to the middle layer or PA active layer alleviated the formation of PA layer defects effectively when nanofibers were loaded on the TFC-FO membrane, thus improving the water flux and selectivity of the membrane [54]. Adding PDA-GO simultaneously to the middle layer and the polyamide active layer could further increase the water flux and selectivity of TFC-FO membrane. Different interlayer materials such as organic interlayers (polyphenols, ion polymers, polymer organic acids, and other organic materials) and nanomaterial interlayers (nanoparticles, one-dimensional nanomaterials, and two-dimensional nanomaterials) were used to precisely control of the IP process, which were helpful to regulate the structure and fabricate a thin, dense and defect-free PA active layer [56]. Therefore, preparing TFC-FO of high water flux on the hydrophilic nanofiber support layer was feasible and could effectively alleviate ICP. It was demonstrated that adding PDA-GO simultaneously in the middle layer and PA layer could prevent PA from forming at the deep pore in the support layer. Recent advances on modified TFC-FO membranes were shown in Table 1. FO membrane modified by GO could obtain the desired water flux, and it also reduced ICP. However, the dosage of GO was a factor that needed to be accurately controlled. If the GO loading amount was too large, the pores inside the SL may be blocked. Thus, it could hinder the formation of amide bonds in the PA active layer and result in the decline of FO membrane performance.
However, there were some problems when applying it to different membrane layers such as the support layer, interlayer, active layer. When GO was used as an intermediate layer, the preparation of ultra-thin GO layer with sufficient mechanical strength was a difficult problem. And the decrease of FO membrane selectivity was a major defect when it was adopted as the active layer. For future studies, whether GO was hybridized or used alone in FO membrane modification, the optimal area of GO flake could be found in advance, which might be an effective way to greatly improve membrane selectivity. In addition, when GO was used as a support layer, it was difficult to control the amount of GO nanosheets, which led to agglomeration and reduced the mechanical strength of the membrane. But plasma modification could be utilized to prompt the dispersibility of GO materials.

5.2. Carbon Nanotubes (CNTs) Modified FO Membranes

CNTs itself had poor hydrophilicity and wide pore distribution, and the selectivity of the FO membrane prepared after its modification was also improved. However, the major challenge currently faced was the poor compatibility between CNTs and polymers. Due to complex structure and high pore density, CNTs were easy to agglomerate [63], which would reduce the water flux. Thus, the modification of CNTs could reduce the agglomerate phenomenon effectively.
In order to make full use of the advantages of FO, the problem of ICP must be solved [64]. CNTs were grafted on the membrane surface [65]. Ideally, when the nanomaterials were incorporated into the active layer of the thin-film composite membrane, the uniform distribution of nanomaterials were conducive to membrane preparation. FO membrane was modified by aminated CNTs to overcome ICP. The results showed that the composite nanomaterial thin-film membrane (ACNT-TFN) had high water flux and flux stability, and could operate for 6 hours and kept steady. It could be concluded that aminated CNTs introduced oxygen-containing functional groups which enhanced its surface hydrophilicity [57]. Besides, amino functional groups were introduced into CNTs, which could reduce the intermolecular Van der Waals force of CNTs and prevent agglomeration inside CNTs. It could be explained that CNTs as one-dimensional artificial water channels (AWCs) had sub-nanopore weakening of H-bonding for water transport mechanisms, with transport rates ranging from 1.9×109 to 2.3×1010 water molecules per second [66]. The addition of tert-Butylamine (TBA) in the formation of PA active layer was considered as a new method for the fabrication of ACNT-TFN membrane and functionalized CNTs. Amination of CNTs could also adjust the polarity, which further enhanced the water flux and salt rejection rate of the ACNT-TFN membrane. In addition, the hydrophilicity of CNTs was further enhanced by modifying them with TBA. The amide functional group reduced the water contact angle of membrane surface, and a decreasing surface roughness also enhanced surface hydrophilicity of TFN membrane [67]. Thus, the overall surface hydrophilicity of the membrane was significantly increased. Hydrophilic groups such as sulfonic acid groups and amino groups were usually introduced into CNTs for membrane modification to improve FO performance because CNTs and polymers tended to agglomerate, thus blocking the internal pores of the support layer.
A single-wall carbon nanotubes (SWCNTs) interlayer modified by using dopamine-polyethyleneimine (DA-PEI) to regulate PA formed in IP reaction, which could be seen in Fig. 5 [10]. Since DA-PEI contained abundant −NH2 groups, the positive charge of the SWCNTs interlayer gradually increased with the prolonged time of DA-PEI modification. The results showed that the hydrophilicity of the membrane with SWCNTs interlayer was stronger than that of the membrane without the middle layer, which was conducive to the formation of thinner, more uniform, and denser PA layer. So, the prepared TFC-FO membrane exhibited excellent performance in FO test, with lower reverse solute flux and higher water flux. SiO2-ACNTs obtained by hydrolysis of tetraethyl orthosilicate (TEOS) and aminated carbon nanotubes (ACNTs) were grafted into the PVDF support layer to prepare FO membrane [68]. After adding the SiO2-ACNTs, the membrane surface morphology was optimized, pore density was increased, pore size distribution was uniform, hydrophilicity was enhanced, strong amide bond was formed on the PVDF support layer, and the performance of FO membrane was greatly improved. Zhao et al. [69] attached carboxylated CNTs to the surface of a PVDF substrate, which increased the water flux and also demonstrated a certain capacity for flux recovery. This confirmed that the three-dimensional network structure of the CNTs interlayer could not only provide more space for water transport but also act as a buffer zone for solutions to facilitate the exchange of internal solutions. An excessive thickness of the CNTs intermediate layer could severely affect the IP process, while a thinner CNTs intermediate layer had minimal impact. Therefore, it is a challenging quantity to control. When CNTs were used to modify the active layer of FO membranes, although the water flux increased, the fouling degree and reverse salt flux also enhanced accordingly. To improve the overall performance of FO membranes, CNTs could be hybridized with various nanomaterials. Lee et al. [70] hybridized zeolitic imidazolate framework-8 (ZIF-8) with oxidized CNTs and made the desalting ability of the modified FO membranes increasing by modifying the active layer. Similarly, Golgoli et al. [71] hybridized carboxylated MWCNTs with aminated Zr6O4(OH)(BDC)6 (UIO-66) material to act on the active layer, significantly improving the anti-fouling ability, water flux and flux recovery rate of the membrane. CNTs could easily be functionalized with various functional groups and also be hybridized with other materials such as MOFs to modify FO membranes as composite materials for enhancing the membrane properties.

5.3. Other Materials

The results showed that the hydrophilicity of TFC-FO membrane could be improved by introducing an interlayer into FO membrane to form a loose PA active layer. And except GO [72] and CNTs [69], halloysite nanotubes (HNTs) [73], metal oxide nanoparticles [30], metal-organic frameworks (MOFs) [71], zwitterionic materials [71], natural proteins [71] and zeolite [74] were used as modified materials to prepare FO membrane, which also had good hydrophilic and low reverse solute flux, and improved the anti-fouling properties of membranes. Although the water flux of the prepared membrane was enhanced, the membrane selectivity was not improved, which was related to the pore size of these materials. GO's pores were too small for water molecules to pass through, and HNTs and CNTs had much lower salt rejection rate due to their large pores (>1.0 nm). The ideal pore size for the preparation of interlayer materials was about 0.8~0.9 nm, which had a high salt rejection rate and made it easier for water molecules to pass through [75]. In addition, pore properties such as hydrophilicity and charge also affected permeability. Therefore, although the development of intermediate layer materials was the main way to prepare high performance FO membrane, the cost-effectiveness and large-scale production of the modified membranes had yet to be reported on a commercial scale [71].
Sulfonated CNTs was used to fabricate the SCNTs-TFC membrane that showed good electrochemical activity [58]. And after electrochemical cleaning of the contaminated membrane for 30 min at a voltage of 2.5 V, the removal rate of pollutants reached 95.3% and the water flux recovered to 85.0% of original value. Hydrophilic sulfonated crystal COFs with desired pore size was prepared and used as intermediate layer to fabricated high performance TFC-FO membrane, and schematic illustration of the selective FO work of PA/SCOF/TMC-nylon membrane was exhibited in Fig. 6 [11]. It was shown that the hydrophilicity of the FO membrane modified by COFs was improved and the pore size was decreased from 1.20 nm to 0.8 nm. So, the reverse solute flux was reduced as the water flux was increased, which reduced S and alleviated ICP. Ethylenediamine (NPED) monomer was combined with MPD to prepare a novel TFC-FO membrane loaded polyacrylonitrile (PAN) [76]. With the increasing content of NPED, the surface of TFC-PAN membrane became smooth, and the ability of anti-fouling, hydrophilicity and water flux were increased. But the salt rejection rate decreased due to the decomposition of NPED in water. A new 4-aminophenyl sulfone (APS) monomer was synthesized instead of MPD to react with TMC for forming PA layer [77]. It could be concluded that the crosslinking degree of APS and TMC was higher and the generated active layer was more stable. Compared with the active layer generated by MPD and TMC, the water flux of the original PA membrane was higher than that of the APS-TMC membrane by using NH4HCO3 as the DS under both PRO and FO modes.
Adding hydrophilic sulfonated polyether ketone polymer (sPEEK) to the casting solution could form a porous structure within the support layer, thereby enhancing the water flux [78]. And the water flux of TFC-FO membrane containing 5% sPEEK was enhanced in both PRO and FO modes by using 0.5 M NaCl and deionized water as DS and FS respectively. Hydrophilic SiO2 was added to the PA active layer and the electrospun nylon (nylon-6) (N6) support layer to make the nanocomposite membrane (TFN) which had high pollution resistance and water flux [79]. Moreover, the flux recovery was 98% after membrane cleaning, and the structural stability of the prepared TFN membranes were also enhanced.
In conclusion, the modification of FO membrane played a crucial role for the overall development of FO technology. In future studies, researchers would focus on FO membrane modification from three aspects such as the SL, AL and interlayer modification. Adding hydrophilic materials such as GO and CNTs etc. further improved FO membrane performance, which would be a focus of future research. It was urgent need to develop high performance Carbon-based FO membranes for addressing the globally rigorous issues of water shortage and energy demand.

6. Discussions and Limitations

There were many modification methods for FO membrane in addition to the SL or AL added GO and CNTs hydrophilic materials etc. Besides, surface modification included plasma treatment, ultra-violet radiation, chemical treatment and other technologies, which had their own advantages and defects, and could be used alone or in conjunction with other technologies. Plasma treatment was a kind of chemical modification method. Different plasma would form different groups on the surface of the membrane to graft, modify and cross-link the surface material, which could improve the compatibility of the membrane with other materials. But, it might affect the mechanical properties of the membrane, and cause certain damage to the membrane structure. In addition, the surface modification of the membrane was durable, but the technological process was expensive and complicated. Hydrophilic polymer materials contained polyethylene glycol (PEG), polyacrylonitrile (PAN), polyethylpyrrolidone (PVP), polyvinyl alcohol (PVA) etc., which were used to enhance the porosity and hydrophilicity of the asymmetric membrane. The main problem of these additives was the poor compatibility between hydrophobic membrane matrix and hydrophilic materials. The hydrophilicity and fouling resistance of modified membrane would decrease gradually with the loss of water-soluble polymer on the membrane surface.
So far, nanoparticles were adopted for FO membrane modification including TiO2, Ag, Al2O3, ZnO, CNTs and GO etc. However, the modified FO membrane also had some defects due to the influence of nanoparticle size, dispersion, and addition amount. And the biggest problem was the agglomeration phenomenon, which made the modification effect limited. It was due to the poor compatibility between the nanoparticles and hydrophobic casting solution, which made them no longer uniformly distributed in the casting solution, resulting in the changes of membrane properties and morphology. Generally, the nanoparticles were surface modified to alleviate its agglomeration in the casting solution. Cellulose molecules contained a large number of hydroxyl groups, so that it had a high hydrophilicity and could form hydrogen bonds because of its intermolecular. Due to the material strength and nanoscale, cellulose nanocrystals could be used in the field of membrane separation, and these could be added to the polymer substrate for preparing nanocellulose composite membrane. So, it had an excellent surface hydrophilicity, permeability, selectivity, anti-fouling and mechanical strength. Cellulose nanocrystals had the advantages of environmental friendliness, which made them important in the field of modified composite membranes.
The S value of the membrane was an inherent property, which would not be affected by external factors and was determined by the membrane material itself. The smaller the S value, the stronger the selectivity and performance of membrane. In order to reduce S, the SL of FO membrane was usually modified to achieve the ideal requirements. The porosity of SL had an effect on the mass transfer resistance and ICP in the pore. The morphology of AL could be changed by the pore structure and chemical properties of the SL, which indicated that there was a close relationship between the structure and surface morphology of the SL, and the porosity caused the change of the membrane S. Besides, DS was also a key factor, and if the DS concentration within the SL was reduced, ICP might cause RSF. RSF was almost inevitable in FO process, and could lead to water flux reduction and membrane fouling. In order to minimize the negative effects of ICP, DS concentration should be controlled. Meanwhile, SL should have thin, porous, low ICP, anti-fouling, high mechanical strength and permeability, which were the ideal characteristics of FO membrane. In order to meet these requirements as much as possible, it was necessary to change FO membrane structure to meet subsequent requirements.

7. Future Prospects

Nowadays, in view of reducing the negative impact of FO membrane defects, although FO had great application potential, it should be combined with other technology to meet expected requirements, such as MF, UF, NF and RO, etc. GO and CNTs were widely used to modify the support layer and the active layer for FO membrane because of superior properties, and they also could be incorporated with nanomaterials and the three-dimensional framework materials to fabricate hybrid FO membrane to enhance the membrane permeability and selectivity and alleviate the membrane fouling. However, the thickness of the inter layer composed of GO or CNTs took an important effect on the IP process. So, the quantity of GO or CNTs were difficult to control. The modification of FO membrane was a key step to improve the S value of FO membrane, including low tortuosity, high porosity, mechanical strength, etc. These factors put an important role in reducing ICP, alleviating membrane fouling, improving the water flux and stability. Compared with RO, FO theoretically had a higher water flux, and the actual water flux was much lower than the theoretical value, which was cause by ICP. Meanwhile, it was crucial to study the feasibility of using different modified materials to fabricate the FO membrane on an industrial scale.
In addition, choosing appropriate DS was vitally important for FO. And it should be non-toxic, cheap, high osmotic pressure, easy to regenerate and low RSD. Minimizing RSD of DS was a key factor while maintain high water flux. The modified FO membrane should have low S to reduce the ICP and thus improve the water flux. More efficient and cost-effective Carbon-based FO membranes should be designed and fabricated by considering requirements of practical applications fields.

8. Conclusions

As a membrane separation technology driven only by osmotic pressure difference, FO had the advantages of low energy consumption and slight membrane fouling etc. compared with pressure-driven membrane technologies. However, due to the low water flux of FO itself, there were more severe ICP. Therefore, it was particularly important to select a suitable FO membrane material and study its modification mechanism. At present, the modification of FO membrane mainly focused on the modification of support layer, middle layer and active layer. Hydrophilic materials such as GO and CNTs etc. could be modified with variety of functional groups to modify the support layer and the active layer, and also hybridized with other nanomaterials and three-dimensional framework materials to construct an intermediate layer for hybrid FO membrane, which would change the structural composition of FO membrane and improve the membrane properties and essentially reduce the S value, thereby decreasing the ICP. Additionally, the choice of DS was also a hotspot of FO technology, because the price of commercial FO membrane was generally high and the durability was poor. So, a suitable DS should meet the requirements of easy recovery, high osmotic pressure, cheap, safe and so on for implementing the principles of green and economic. From the perspective of practical application, FO should be combined with other membrane separation technology to find the optimal operating conditions in order to reduce the operating costs of FO membranes in the context of today's large-scale development. However, how to apply FO membranes in actual industry on a large scale in the future has still been a major challenge for researchers.

Notes

Acknowledgments

This study was financially supported by the General Special Research Program from Education Department of Shaanxi Provincial Government (Grant numbers: 21JK0663) and the Doctoral Scientific Research Start-up Funding of Xi'an Polytechnic University (Grant numbers: 310/107020362).

Conflict-of-Interest Statement

All authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Author Contributions

H.T. (Ph. D, supervisor) provided the framework of the paper, wrote part of the original manuscript, submitted to journal and revised the manuscript. Z.Y. (A master’s student) wrote and revised the manuscript. Y.Y. (Associate Professor) revised the original manuscript. R. (Professor) provided some suggestions for the revision of the manuscript.

Abbreviations

FO

Forward Osmosis

TFC

Thin-film composite

MF

Microfiltration

UF

Ultrafiltration

NF

Nanofiltration

PA

Polyamide

MPD

M-phenylenedia mine

TMC

Trimelsoyl chloride

PAN

Polyacrylonitrile

PDA

Polydopamine

PSF

Polysulfone

PES

Polyethersulfone

FS

Feed solution

DS

Draw solution

SL

Support layer

AL

Active layer

AL-FS

Active layer facing feed solution

AL-DS

Active layer facing draw solution

ICP

Internal concentration polarization

ECP

External concentration polarization

RO

Reverse osmosis

PRO

Pressure retarded osmosis

PTCs

Phase Transfer Catalysts

IP

Interfacial polymerization

GO

Graphene oxide

CNTs

Carbon nanotubes

RSD

Reverse solute diffusion

SWCNTs

single-wall carbon nanotubes

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Fig. 1
Schematic diagrams of principles for FO, PRO and RO process.
/upload/thumbnails/eer-2024-662f1.gif
Fig. 2
Schematic diagrams of large scale PRO applications [12].
/upload/thumbnails/eer-2024-662f2.gif
Fig. 3
Illustration of dilutive ICP (DICP) and concentrative ICP (CICP) in FO.
/upload/thumbnails/eer-2024-662f3.gif
Fig. 4
Surface properties and structure of GO, AQN and GO+AQN modified the active layer of FO membrane [53].
/upload/thumbnails/eer-2024-662f4.gif
Fig. 5
Preparation process and membrane structure of TFC membrane with the single-side SWCNTs interlayer modified by DA-PEI solution [10].
/upload/thumbnails/eer-2024-662f5.gif
Fig. 6
Schematic illustration of the selective FO work of PA/SCOF/TMC-nylon membrane [11].
/upload/thumbnails/eer-2024-662f6.gif
Table 1
List of performance comparisons for the modified TFC-FO membranes.
Membrane type DS FS Jw (L/m2×h) Js (g/m2×h) Js/Jw (g/L) S(μm) Reference
PAN/GO 2 M NaCl DI 32.70 0.26 0.26 65.7 [44]
PVDF/PDA-GO 0.5 M NaCl DI 54.00 0.22 0.04 / [54]
TFN/ACNTs 2 M NaCl PTC 9.01 1.21 0.13 / [57]
TFC/MCE/DA-PEI 1 M NaCl DI 51.30 5.70 0.16 125 [10]
TFC/CNTs 2 M NaCl DI 50.00 0.17 0.03 190 [58]
SCOF/TMC-nylon 1 M NaCl DI 26.70 1.08 0.04 139 [11]
CNTs/TFC-FO 2 M NaCl DI 61.00 8.80 0.14 126 [59]
rPK/TFC-FO 1 M NaCl DI 37.80 0.02 0.29 117 [60]
NF2/PES 1 M NaCl DI 1.20 9.00 7.50 637.7 [61]
GOMs 3 M NaCl 0.05 M NaCl 217.00 1.23 0.01 / [62]

Abbreviations: PAN—Polyacrylonitrile; PVDF—Polyvinylidene fluoride; PDA—Polydopamine; TFN—Thin-film nanocomposite; ACNTs—Aligned carbon nanotubes; MCE—Mixed cellulose esters; DA-PEI—Dopamine-polyethyleneimine; CNTs—Carbon nanotubes; NF—Nanofiltration; PES—Polyethersulfone; TFC—Thin-film composite ; SCOF—Sulfonated covalent organic frameworks ; rPK—Reduced aliphatic polyketone; GOMs—GO membranes; S-Membrane structural parameter.

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